Concrete, Asphalt, Metal, Glass, Recycling & Other Aggregate Industries

In 2021 this customer was in the beginning phase of converting their pneumatic trailers to gravity trailers and was looking for a slide gate solution when they happened to see a Vortex Titan gate at a Frac Sand facility where they were providing services. Intrigued by the gate they asked the Frac Sand company about the equipment and found that the customer was very satisfied with their Vortex gates. The Frac Sand company suggested they reach out to Vortex for a solution. This customer contacted Vortex and initially trialed some Titan gates on their trailers. After a trial of the Titan gates the decision was made to use a custom Roller Gate instead to cut some weight. Vortex assisted by custom designing these roller gates that are used on the three outlets of each trailer. These gates are also sold with two air controllers so that they can be utilized from either side of the trailer.

The Monitor Technologies Model KA provided the answer to Strong’s problems. The KA rotary paddle bin level indicator uses a heavy-duty electric motor and a unique motor shut-off mechanism with external clutch and adjustable sensitivity. Rather than “stalling” the motor and allowing it to continue to over-torque and turn against the buried paddle, the Monitor Model KA shuts the motor off and extends overall life and ensures long-term reliability. Monitor’s Model KA is used as low and high level alarms on silos, bins and containers throughout Strong Company’s production operation.

Lime and limestone are handled through these diverters. Used to divert heavy-duty and/or abrasive dry bulk solid materials from one source toward two or three destinations in gravity-fed applications. These diverters were installed last year and the client says their process is performing great.

The rotary valve by design provides a more metered approach to product flow due to the rotary being in the material path. In this application the rotary was determined to be the bottleneck that was restricting the loading capabilities.

A drum valve was selected because it has a similar footprint as the rotary but the more open throughput of the drum valve allows material to flow through it more freely.

These four electrically-actuated Vortex Titan Slide Gates are used as an open/close valve in this coal fired power plant’s process. The customer’s previous valves leaked material and became jammed.