Nick Parisi

Eliminate Re-Calibration of Capacitance Level Probes

The typical RF capacitance style point level sensor requires some form of calibration or “tuning” to the specific installation and application. Varying conditions in the environment (changes in ambient temperatures) can affect the stability of the calibration of these devices. Changes in ambient temperatures can impact the characteristics of electronic components, thereby causing calibration drift. In addition, the quality, or grade, of electronic components affects a probe’s ability to maintain a stable calibration.

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High Level Detection in Finished Feed Silos

The side load on rigid extensions from shifting materials in bins can present a challenge, especially when the extension needs to be several feet in length. Side mounting the rotary paddle bin level indicator can eliminate the need for extensions, but some feed applications can actually be very corrosive and can eat away aluminum over a period of time. Therefore, top mounted units are necessary to keep the housing of the bin level indicator from coming into frequent contact with the material. However, when the high-level detection point is 12 feet from the mounting point on top of the silo, side loads from shifting material must be considered. Dan Geiseke, Maintenance Supervisor at Hubbard Feeds in Mankato, MN wanted to eliminate these problems.

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Vortex Pivoting Chute and Seal Tite Diverters Assist with Fertilizer Production

Looking to revamp their agricultural production game, this fertilizer manufacturer had big plans for their facility! But they hit a snag when it came to some old, leaky equipment. So, they decided to kill two birds with one stone by incorporating new vortex equipment during their piping re-work. Our team at Vortex was up to the task, providing accommodation for custom electric actuators and other top-notch engineering solutions to fit the bill. The result? A happy customer with all their needs met!

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Heavy Duty Slide Gates Equipped with Return Pans to Handle Industrial Sands

These pneumatically actuated Vortex Titan Slide Gates feature blades and inlet liners that are constructed of abrasion-resistant steel (400 BHN) to address wear from the material handled. Gates were manufactured with a fine material bonnet seal and return pans to assure that no silica dust can escape to atmosphere. The return pans provide conveyance transitioning from 22” square to 14” round. The special bolt-hole pattern of the 14” round flange mates directly to downstream equipment.

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Orifice Slide Gate Handling Polycarbonate Pellets

In this application, the Vortex Orifice Gates were designed for shutting off a silo handling polycarbonate pellets. The gates were destined for Asia to be installed in a coastal location with a tropical climate. Due to the coastal environment the customer needed the gates to be fully made from stainless steel and Vortex also supplied the gate with an epoxy coated air cylinder. The valves were supplied with Festo 24VDC air controls and magnetic reed switches.

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Coffee Manufacturer Using Vortex® Roller Gates and Diverters

Coffee Manufacturer using multiple roller gates and wye line diverters throughout the plant. 2-Way Straight Line Diverters being used to divert Green Coffee Beans into the holding tanks. Roller gates controlling the flow of green coffee beans into the roasters. 2-Way Wye and 2-Way Straight Leg Diverters being used to divert roasted whole beans and grounds to packaging lines.

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5-Way Wye Line Diverter Handling Chlorinated Polyvinyl Chloride

This five-way Vortex Wye Line Diverter is being used by a vinyl extruder to handle CPVC. Material flows from one source to five destinations. CPVC (Chlorinated Polyvinyl Chloride) is a thermoplastic produced from chlorination of polyvinyl chloride resin. With their old system, this client had to manually switch lines. The new automated process saves a significant amount of time in their process.

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PVC Powder Problems Solved With Ceramic Backed Diverter

Vortex Global provides several abrasion resistance options for the Vortex® Wye Line Diverter™ as well as many other equipment models. For additional insights into abrasion resistance you can read more here.
In this application, Ceramic Backing was chosen as the preferred choice for providing the longest service life possible for these Wye Line Diverters. Ceramic wrappings play a crucial role in pneumatic conveying applications, providing protection to the Wye Line Diverters against wear and abrasion typical in dilute phase material conveyance.

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