Nick Parisi

Magnetic Separation for Mining and Aggregate Production

In aggregate and mining applications the need to remove ferrous often comes down to protecting processing equipment like conveyors, screens and crushers. Tramp metal, like bucket teeth, that get best solution for removing damaging tramp metal in mining and aggregate production. However, when it comes to which type of magnet, that depends on the specifics of your application. How prevalent is tramp iron in your product? What type Overhead Magnetic Separators through can cause catastrophic damage and costly downtime while you’re forced to make repairs. The other benefit that magnetic separation provides is enhanced product purity

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Metal Seperation at a Sugar Cane Refinery

Due to high humidity and the adhesive nature of sugar, the customer’s existing magnets were
incapable of providing ferrous metal capture or processing equipment protection. Magnetic tubes, which were supposed to capture contaminants, were instead coated in sugar and, as a result, when cleaning occurred by actuating tubes through stripper seals, the seals were cracking and falling into the “pure” product stream. Additional contaminants were simply “washed off” the tubes because of the weakness created by the sugarcoating and air gap.
IMI demonstrated the mechanical advantages of IMI’s unit side-by-side versus their current housing;
the IMI unit pull-tested stronger- with nearly 40% more holding power.

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Optimizing Frac Sand Transportation: A Case Study on Truck Trailers Equipped with Vortex Roller Gates

In 2021 this customer was in the beginning phase of converting their pneumatic trailers to gravity trailers and was looking for a slide gate solution when they happened to see a Vortex Titan gate at a Frac Sand facility where they were providing services. Intrigued by the gate they asked the Frac Sand company about the equipment and found that the customer was very satisfied with their Vortex gates. The Frac Sand company suggested they reach out to Vortex for a solution. This customer contacted Vortex and initially trialed some Titan gates on their trailers. After a trial of the Titan gates the decision was made to use a custom Roller Gate instead to cut some weight. Vortex assisted by custom designing these roller gates that are used on the three outlets of each trailer. These gates are also sold with two air controllers so that they can be utilized from either side of the trailer.

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Piecing Together Solutions: Vortex Aero-Slide Handling PVC

The Vortex Aero-Slide Conveyor is an ideal choice for handling plastic powders, providing reliability that is hard to find in traditional air slides. Designed with a focus on enhancing operational efficiency and reliability, this conveyor system utilizes a rectangle-shaped line, delineated by an air-permeable layer. This design incorporates a dual-chamber system that significantly optimizes material flow. By introducing low-pressure, dry air into the bottom chamber, it fluidizes materials, enabling their precise and smooth transportation.

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Eliminating Premature Rotary Paddle Bin Level Indicator Motor Failures

The Monitor Technologies Model KA provided the answer to Strong’s problems. The KA rotary paddle bin level indicator uses a heavy-duty electric motor and a unique motor shut-off mechanism with external clutch and adjustable sensitivity. Rather than “stalling” the motor and allowing it to continue to over-torque and turn against the buried paddle, the Monitor Model KA shuts the motor off and extends overall life and ensures long-term reliability. Monitor’s Model KA is used as low and high level alarms on silos, bins and containers throughout Strong Company’s production operation.

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Vortex Drum Valve – Hydrated Lime

The rotary valve by design provides a more metered approach to product flow due to the rotary being in the material path. In this application the rotary was determined to be the bottleneck that was restricting the loading capabilities.

A drum valve was selected because it has a similar footprint as the rotary but the more open throughput of the drum valve allows material to flow through it more freely.

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