Sifting, Separating, and Classifying
Our customers in New England and New York depend on our solutions to ensure their raw materials are free of foreign contaminants, and their final products meet their particle size distribution requirements.
Vibratory Sifters
We design and manufacture circular vibratory screeners and separators that utilize the latest technology and offer exceptional quality, performance, and dependability across both simple and challenging applications. Our extensive range of circular vibratory screeners and separators separate bulk solid materials from solids, powders, and slurries. They are most commonly used for de-dusting, de-watering, de-lumping, classifying, scalping, sifting, and solids/liquid separation.
Standard Designs
Kason single- and multi-deck screeners separate solid particles ranging in size from 5cm to 25 microns, from bulk solid materials or slurries containing solid particles. Used in batch and continuous scalping, de-dusting and dewatering of countless bulk products handled in virtually every processing application. Offered in diameters from 18″ to 100″ (460 mm to 2540 mm) and constructed of stainless steel, carbon steel and alloys to worldwide standards for industrial, food, dairy and pharmaceutical applications.
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Flu-Thru Low Profile
This design also allows vertical alignment of the top inlet and bottom outlet, allowing on-size material to descend through the screen in a straight-through path at high rates. Oversize material is ejected through a spout at the periphery of the screen. The unit is intended for installation above or below storage vessels, bulk bag and drum unloaders, bag dump stations, blenders/mixers and other process equipment, and can be installed with minimum alteration to existing layouts.
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3D Additive Reclaimers
The 3D-ReKlaimer Additive Recovery System has been designed to optimize Additive Manufacturing (AM) powder reclamation processes. The state-of-the-art design efficiently screens and reclaims the many different powders used for 3D printing’s most widely used technologies, including Selective Laser Sintering (SLS), Binder Jetting, Direct Metal Laser Sintering (DMLS), Selective Laser Melting (SLM), Laser Powder Bed Fusion (LPBF), Laser Metal Fusion (LMF), and Electron Beam Melting (EBM).
Centrifugal Sifters
For over 50 years, Kason Corporation has been supplying versatile, high capacity, compact, and economical centrifugal sifters and separators to businesses for industrial, chemical, food, beverage, distillery waste removal, and pharmaceutical applications. The innovative design of our centrifugal sifters and centrifugal separators make them ideal for a wide range of applications such as screening powders and granular materials, continuous scalping of dry or moist materials, separating liquids and solids.
Standard Designs
Separates solids from solids or slurries at high rates. Rotating paddles propel on-size particles or liquids through a cylinder of woven nylon monofilament or stainless wedgewire screen. Rotating paddles break up lumps and handle difficult-to-separate materials. Offered with numerous anti-blinding devices. Access door allows rapid inspection, washdown and screen changes. Available to industrial, 3-A, FDA, and BISSC sanitary standards, and in low-profile and twin configurations.
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Pneumatic In-Line Designs
The Pneumati-Sifter centrifugal sifter/separator de-agglomerates and screens materials in-line with dilute-phase pneumatic conveying systems, eliminating the need for cyclone separators and rotary air locks. It is rated for positive pressures to 14.9 psig (1 barg) or negative pressures to 14″ (356 mm) vacuum. Rotating helical paddles continuously propel material through apertures in a cylindrical screen. Oversize particles are ejected via a manual or automatic valve into a sealed, quick release receptacle.
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Dewatering Designs
Unlike horizontal units that rely on short augers to feed moisture-laden material into a cylindrical screening chamber, and rotating paddles to centrifugally dewater the solids and propel them through the chamber, the dewatering screener can be inclined up to 40° to increase the dwell time of material within the chamber, and accordingly, the drainage rate of free liquid. Raising the outlet end of the cylindrical chamber also causes moisture to remain near the downhill inlet of the cylindrical screen increasing the dryness of the discharged solids.
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Security Screeners and Static Sieves
We design and manufacture circular vibratory screeners and separators that utilize the latest technology and offer exceptional quality, performance, and dependability across both simple and challenging applications. Our extensive range of circular vibratory screeners and separators separate bulk solid materials from solids, powders, and slurries. They are most commonly used for de-dusting, de-watering, de-lumping, classifying, scalping, sifting, and solids/liquids separation.
Security Screeners
Ideal for powders requiring minimal force to deagglomerate. The rotating action of the FlexSift combined with the custom designed spoiler arm gently de-agglomerates without reducing the size of the particles. The spoiler arm also aids in the sifting of very fine particles, typically in the 50 mesh (300 micron) and below range, which traditional sifting technologies have difficulty in passing through their screens. It’s compact design can easily integrate between bulk bags, IBCs, drums, or material can be hand-fed.
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Bag Dump Screeners
The bag dumper screener is ideal for dumping raw materials into a process. Bag scraps, agglomerates and other oversize material to travel across the screen and discharge through an upper spout, while on-size particles pass through apertures in the screen and a lower discharge spout at high rates. Ambient air and dust from dumping activities are drawn onto the exterior of two cartridge filters that derive vacuum from a top-mounted exhaust fan. Dust accumulated on each filter’s exterior surface is alternately dislodged using short blasts of air from pulse jet nozzles within the cartridge filter on a timed cycle, providing continuous, efficient operation. Dislodged material falls into the screener.
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Static Sieves
Static sieve screeners and separators offer the perfect combination of high-performance, reliability, and cost-effectiveness. They have been utilized by a diverse range of customers in the brewing, food production, industrial, and chemical industries. Our industry-leading static sieve screeners and static sieve separators have been designed to offer consistent screening at high rates, while also taking up less floor space and being easy to maintain. Because our Kason CROSS-FLO static scalping and dewatering sieves require no electrical drive or screen changes, initial and operational costs are low.